Davis-Standard will present its medical extrusion expertise and customer-centric approach at MD&M West 2023.
Show visitors will have an opportunity to view a running polycarbonate pipette line equipped with a Davis-Standard HPE (high performance) extruder and new DS-XEL process control. The line will also feature downstream equipment from the Conair Group and an OD/ID/Wall gauge system by Zumbach Electronics, both Davis-Standard technology partners. Also, a 2.5-inch (50mm) Davis-Standard Super Blue extruder will be displayed with DS-XEL controls, and customers can learn more about the company’s DS Activ-Check cloud-based platform for preventative maintenance and monitoring.
The DS-XEL implements HMI features to better facilitate the data acquisition and process information required for today’s manufacturing. Processors will have built-in security to prevent unauthorised changes to system set-up parameters, multi-language support, process alarm logging, and real-time and historical data trending. Visual attention is given to active functions for a better operator experience and improved connectivity. The DS-XEL is the new standard control for Davis-Standard’s Super Blue and HPE extruders.
Davis-Standard’s HPE extruder will power the line. This extruder is available in an adjustable vertical or horizontal configuration in sizes ranging from ¾-inch (19mm) to 1 ¾ inches (44mm). A direct coupled motor and smaller footprint make this machine ideal for tight manufacturing spaces and cleanroom environments. The HPE can be run as the primary extruder, or as a complementary extruder in a co-extrusion arrangement. The Super Blue is easy-to-maintain, energy-efficient, and provides increased torque capacity for high-viscosity resins. It is available in sizes from 2 inches (50mm) to 4 1/2 inches (114mm) with a range of DSB barrier screw designs and a three-year warranty.
Kevin Dipollino, Davis-Standard’s senior product manager of pipe, profile, and tubing systems, said: “We continue to expand upon our medical tubing solutions targeted at energy efficiency, sustainable practices, and process versatility to address evolving resin and end-product requirements. We have had excellent feedback on the DS-XEL, and can engineer this system to accommodate our DS Activ-Check digital transformation tool in order to achieve overall equipment effectiveness (OEE).”
DS Activ-Check is gaining traction as a smart manufacturing solution due to its many advantages, such as real-time monitoring, predictive and preventative maintenance, process and equipment analytics, and multi-faceted team connectivity. Processors can apply DS Activ-Check to amplify production efficiency, easily connect and collaborate using smart devices and remote PCs, manage cloud-based data collection, improve operator productivity and safety, and accelerate service and support.
Davis-Standard provides multiple services aimed at strengthening product line performance. This includes die reconditioning, feedscrew replacement to boost outputs and material homogeneity, control system upgrades to enhance digitalisation and product changeover, and more! Feasibility studies are available for existing lines to address outputs, resin changes, product development, and more. An extensive spare parts inventory and regional vendor network help minimise supply chain delays.
Dipollino added: “Consistent product quality, sustainable manufacturing, and reduced waste directly impact the bottom line. Whether it’s medical tubing, medical packaging, materials for hygienic products, or other markets, we seek to deliver value-added equipment technology and timely aftermarket services to each of our customers.”
Davis-Standard will be at booth 3911 at MD&M West on 7th-9th February at Anaheim Convention Center, California.
